Cleveland Wheels and Brakes Manual⁚ A Comprehensive Guide
This manual provides detailed maintenance and overhaul procedures for Cleveland Wheels & Brakes products. It also includes warranty information, service registration cards, and technical service hotline.
Download the product catalog of Cleveland Wheels & Brakes, a division of Parker Hannifin Corporation, for aircraft wheels and brakes. The catalog includes part numbers, specifications, maintenance manuals and safety warnings.
This document provides detailed maintenance and overhaul procedures for external design wheels and brakes. It covers part numbering, description, operation, troubleshooting, on-aircraft and off-aircraft maintenance, and contact information.
Download the PDF file of the maintenance manual for Cleveland Wheels and Brakes products. Find torque values, antiseize compounds, bearing grease, and other information for wheel assembly and brake system.
Cleveland Wheel & Brake Technician Service Guide AWBTSG0001 ― Free download as PDF File (.pdf), Text File (.txt) or read online for free. Service instructions for Cleveland Wheels and Brakes.
Use of this manual requires reference to the Cleveland Wheels & Brakes Product Catalog. When referencing the. Product Catalog, please note the term cylinder …
Component Maintenance Manual External Design Wheels amp; Brakes. Two part numbering methods have been used by Cleveland over the years to identify products. The …
IPC CLEVELAND WHEELS amp; BRAKES ― Free ebook download as PDF File (.pdf), Text File (.txt) or read book online for free. Manual de partes para ruedas y frenos …
Step 1. Click link below and find correct wheel and brake kit number for your application. It will be listed in the Kit Number column of the chart …
Parker Aerospace Cleveland Wheels amp; Brakes Assemblies Component Maintenance Manual (PKCLEVBRAKES-CMC) by Parker Aerospace. Sale 36.00. Cleveland Wheels amp; Brakes … Part Number⁚ 164-04000. Thickness⁚ 0.231 Minimum⁚ 0.205
Introduction
The Cleveland Wheels & Brakes Manual is an essential resource for aircraft maintenance professionals who work with Cleveland Wheels & Brakes products. This comprehensive guide provides detailed information on the proper maintenance, overhaul, and troubleshooting of Cleveland Wheels & Brakes assemblies, ensuring the safe and reliable operation of aircraft equipped with these components.
Cleveland Wheels & Brakes, a division of Parker Hannifin Corporation, is a leading manufacturer of aircraft wheels and brakes, known for their high quality, durability, and advanced technology. The company’s products are used on a wide range of aircraft, from small general aviation aircraft to large commercial airliners.
This manual is designed to be a valuable tool for technicians, engineers, and other personnel involved in the maintenance and operation of Cleveland Wheels & Brakes assemblies. It covers a wide range of topics, including⁚
- Product Catalog and Maintenance Manuals
- Component Maintenance Manual⁚ External Design Wheels and Brakes
- Part Numbering Systems
- On-Aircraft Maintenance
- Off-Aircraft Maintenance
- Troubleshooting
- Technical Assistance and Warranty
- Safety Precautions
By following the procedures outlined in this manual, maintenance personnel can ensure the safe and efficient operation of Cleveland Wheels & Brakes assemblies, contributing to the overall safety and reliability of aircraft.
Product Catalog and Maintenance Manuals
The Cleveland Wheels & Brakes Product Catalog serves as a comprehensive guide to the wide array of aircraft wheels and brakes offered by the company. This catalog provides detailed information on each product, including part numbers, specifications, dimensions, weight, and performance characteristics. It also includes illustrations and diagrams to aid in identification and understanding of the components.
The catalog is organized in a user-friendly manner, allowing users to easily navigate and locate the specific products they need. It is an invaluable resource for aircraft maintenance professionals, procurement departments, and anyone involved in the selection and acquisition of Cleveland Wheels & Brakes products.
Alongside the product catalog, Cleveland Wheels & Brakes offers a range of maintenance manuals that provide detailed instructions for the proper maintenance and overhaul of their products. These manuals are essential for ensuring the safe and reliable operation of Cleveland Wheels & Brakes assemblies. They cover a wide range of topics, including⁚
- Disassembly and assembly procedures
- Inspection and testing methods
- Torque values and lubrication requirements
- Troubleshooting and repair procedures
- Part replacement and repair guidelines
By following the instructions outlined in these manuals, maintenance personnel can ensure that Cleveland Wheels & Brakes assemblies are maintained to the highest standards, contributing to the overall safety and reliability of aircraft.
Component Maintenance Manual⁚ External Design Wheels and Brakes
The Cleveland Wheels & Brakes Component Maintenance Manual for External Design Wheels and Brakes provides a comprehensive guide to the maintenance and overhaul procedures for these essential aircraft components. This manual is specifically tailored for external design wheels and brakes, which are commonly found on a wide range of aircraft models.
The manual delves into the intricacies of these components, covering their design, operation, and maintenance requirements. It provides detailed instructions for various tasks, including⁚
- Disassembly and assembly of wheel and brake assemblies
- Inspection of wheel and brake components for wear, damage, or defects
- Replacement of worn or damaged components, such as brake pads, rotors, and seals
- Adjustment and calibration of braking systems to ensure proper function
- Testing and verification of wheel and brake assemblies after maintenance or repair
The manual also includes important safety precautions and guidelines to ensure the safety of maintenance personnel and the integrity of the aircraft. It emphasizes the importance of using the correct tools, procedures, and materials for each task. Furthermore, it provides troubleshooting tips to assist maintenance professionals in identifying and resolving common issues with external design wheels and brakes.
This manual is a valuable resource for aircraft maintenance professionals who are responsible for the upkeep and repair of Cleveland Wheels & Brakes external design wheels and brakes. It provides the necessary knowledge and guidance to perform maintenance tasks correctly, ensuring the safe and reliable operation of aircraft.
Part Numbering Systems
Cleveland Wheels & Brakes utilizes a systematic part numbering system to effectively identify and track its vast array of components. This system ensures efficient inventory management, accurate ordering, and seamless integration with maintenance documentation. Over the years, Cleveland has employed two primary part numbering methods, each with its own unique structure and purpose.
The first method, commonly used in earlier years, involves a six-digit numerical code. This code represents a specific component, encompassing its size, material, and function. The first two digits typically indicate the component’s diameter, while the subsequent digits represent other key attributes. This system provides a straightforward way to identify components, particularly when referencing older manuals or parts catalogs.
The second method, introduced later, employs a more elaborate structure. This system uses a combination of letters and numbers, often incorporating prefixes and suffixes to denote specific features, variations, or revisions. For example, the prefix “AW” may indicate an aircraft wheel, while a suffix like “C” might denote a specific model or configuration. This system allows for a more detailed description of components, accommodating the growing complexity of modern aircraft and their associated parts.
Understanding these part numbering systems is crucial for maintenance professionals working with Cleveland Wheels & Brakes components. Familiarity with these systems enables accurate parts identification, ordering, and documentation, ensuring the smooth and efficient operation of aircraft.
On-Aircraft Maintenance
On-aircraft maintenance of Cleveland Wheels & Brakes components requires a meticulous approach to ensure the safety and reliability of the aircraft. This section outlines the essential procedures and considerations for performing on-aircraft maintenance tasks. The manual emphasizes the importance of adhering to the manufacturer’s instructions and utilizing appropriate tools and techniques to ensure proper maintenance.
Regular inspections are crucial for identifying potential issues and preventing failures. These inspections encompass a wide range of checks, including visual inspections, functional tests, and measurements. Visual inspections involve carefully examining the components for signs of wear, damage, or corrosion. Functional tests involve evaluating the performance of the components, such as brake effectiveness and wheel alignment. Measurements ensure that critical dimensions are within acceptable tolerances.
On-aircraft maintenance procedures often involve tasks like brake adjustments, wheel bearing lubrication, and tire pressure checks. These tasks are carefully documented, with specific instructions and torque values provided to ensure proper execution. The manual also emphasizes the importance of proper cleaning and lubrication to maintain component performance and prevent premature wear.
Cleveland Wheels & Brakes promotes a culture of preventive maintenance, encouraging operators to address potential issues before they escalate into major problems. This proactive approach minimizes downtime, enhances safety, and prolongs the life of the components.
Off-Aircraft Maintenance
Off-aircraft maintenance of Cleveland Wheels & Brakes components provides a more controlled environment for comprehensive inspections, repairs, and overhauls. This section delves into the specific procedures and guidelines for performing off-aircraft maintenance tasks, ensuring adherence to industry standards and best practices. The manual emphasizes the importance of dedicated facilities and trained technicians for efficient and effective maintenance.
Off-aircraft maintenance often involves disassembling and inspecting components in detail. This allows for a thorough assessment of wear, damage, and internal components, facilitating timely repairs and replacements. The manual provides detailed instructions for disassembling, inspecting, cleaning, and reassembling components, ensuring proper alignment and functionality.
Off-aircraft maintenance also encompasses specialized procedures like brake system bleeding, wheel bearing replacement, and tire removal and installation. The manual provides step-by-step instructions for these procedures, highlighting critical safety precautions and torque values. Proper documentation of all maintenance activities is emphasized to ensure traceability and accountability.
Cleveland Wheels & Brakes encourages the use of authorized parts and materials during off-aircraft maintenance to ensure compatibility and maintain component integrity. The manual provides detailed specifications for parts and materials, ensuring adherence to quality standards and prolonging the life of the components.
Troubleshooting
This section of the manual focuses on identifying and resolving common issues that may arise with Cleveland Wheels & Brakes components. It provides a systematic approach to troubleshooting, enabling technicians to diagnose and rectify problems efficiently and effectively.
The manual emphasizes the importance of a thorough inspection and understanding of the system’s operation before attempting any troubleshooting. It outlines a series of steps, including visual inspection, functional testing, and data analysis, to identify the root cause of the issue.
The manual provides detailed descriptions of common symptoms associated with various malfunctions, such as brake system failures, wheel bearing issues, and tire-related problems. It outlines potential causes for these symptoms, guiding technicians towards the most likely areas of concern.
Troubleshooting procedures outlined in the manual include testing brake pressure, inspecting brake linings, checking for air leaks, and assessing wheel bearing condition. It also covers troubleshooting procedures for electrical components, including brake system sensors and actuators.
The manual emphasizes the importance of using diagnostic tools and equipment to support troubleshooting efforts. It recommends using specialized tools for brake pressure testing, wheel bearing inspection, and electrical system diagnostics. The manual also provides information on interpreting diagnostic codes and data.
Technical Assistance and Warranty
Cleveland Wheels & Brakes offers a comprehensive technical support network to assist customers with any questions or issues they may encounter with their products. This support network includes a dedicated technical assistance team, readily available to provide expert guidance and solutions. Customers can contact the technical support team via phone, email, or fax for assistance with troubleshooting, maintenance procedures, product specifications, and other technical inquiries.
The manual emphasizes the importance of contacting the technical support team before undertaking any major repairs or modifications to the wheel and brake assemblies. This ensures that the repair is performed correctly and safely, minimizing the risk of further damage or potential safety hazards.
Cleveland Wheels & Brakes also provides a comprehensive warranty program covering defects in materials and workmanship for their products. The warranty period is specified in the manual and varies depending on the specific product and its application. The manual clearly outlines the terms and conditions of the warranty, including coverage details, exclusions, and procedures for claiming warranty services.
The manual encourages customers to register their products with Cleveland Wheels & Brakes to ensure they receive timely updates and notifications regarding warranty information, product recalls, and other important notices. This registration process helps Cleveland Wheels & Brakes maintain accurate records and provide efficient support to their customers.
For technical questions and assistance, contact the Cleveland Wheels & Brakes Technical Support Team⁚ TECHNICAL SERVICES HOTLINE⁚ techhelpparker.com Fax⁚ 440-937-5409 Manual AWBCMM0001-7.2/USA Section 300 Off-Aircraft Maintenance External Design Wheels & Brakes Cleveland Wheels & Brakes 327 Parker Hannifin Corporation Aircraft Wheel & Brake Division Avon, Ohio (2) Wheels Stored Without Tires Installed (a) Short-term storage of tubeless wheel assemblies may be stored with the wheel o- Cleveland Wheels & Brakes Parker Hannifin Corporation Aircraft Wheel & Brake 1160 Center Road, P.O. Box 158 Avon, Ohio 44011 USA 1-800-BRAKING (272 -5464) 216-937-1272 l FAX 216-937-5409 PRODUCT REFERENCE MEMO Initial Release January 25, 1983 Rev C October 10, 1997 PRM33 Page 1 of 1 CONVERSION OF CLEVELAND 40-120 AND 40-120C MAIN WHEEL
Safety Precautions
The Cleveland Wheels & Brakes manual emphasizes the paramount importance of adhering to strict safety precautions throughout all maintenance and handling procedures. It stresses that failure to comply with these safety guidelines can lead to serious injury or even death. The manual outlines specific safety procedures for various tasks, including wheel and brake assembly, component inspection, and maintenance operations.
A critical aspect of safety is the proper use of personal protective equipment (PPE). The manual highlights the necessity of wearing appropriate PPE, such as safety glasses, gloves, and protective footwear, when working on or around wheel and brake assemblies. This equipment safeguards individuals from potential hazards like flying debris, sharp edges, and corrosive fluids. The manual also underscores the importance of maintaining a clean and organized work area to minimize the risk of accidents.
The manual provides detailed warnings and cautions regarding specific hazards associated with wheel and brake components. For instance, it emphasizes the dangers of working on pressurized brake systems, the potential for injury from rotating components, and the importance of handling brake fluids with care. It also stresses the need for proper disposal of hazardous materials and waste generated during maintenance procedures.
The manual encourages technicians and maintenance personnel to undergo proper training and certification before undertaking any work on Cleveland Wheels & Brakes products. This ensures that individuals possess the necessary knowledge and skills to perform tasks safely and effectively. The manual further emphasizes the significance of following all applicable regulations and industry standards related to aircraft maintenance.
The Cleveland Wheels & Brakes manual serves as a comprehensive guide for ensuring the safety of personnel and the integrity of aircraft systems. By adhering to the safety precautions outlined in the manual, individuals can minimize the risk of accidents and contribute to a safe and efficient aviation environment.